Safety Precautions: Ensure the engine is completely cool, the engine compartment is ventilated to remove fuel vapors, and the battery is disconnected. Wear safety glasses and fuel-resistant gloves.
Required Tools: Fuel pressure gauge, fuel line wrenches, replacement fuel filter, and compatible high-pressure fuel pump.
- Replace the fuel filter: Locate the inline fuel filter, place a rag underneath to catch residual fuel, use fuel line wrenches to disconnect the lines, and install the new filter ensuring the flow direction arrow points toward the engine.
- Test fuel pump output: Connect a fuel pressure gauge to the high-pressure fuel rail test port.
- Verify pressure: Crank the engine or cycle the ignition to prime the pump and observe the gauge; the system must maintain 39 PSI (±3 PSI) under load.
- Replace fuel pump: If the pressure remains below the specified range despite a new filter, disconnect the electrical harness and fuel lines from the fuel pump assembly, remove the mounting hardware, and install a new high-pressure fuel pump unit.
- Final Verification: Reconnect the battery, prime the system, check for any fuel leaks at the connections, and perform a sea trial at high speed to confirm the engine no longer knocks and the spark plugs show a healthy, tan-colored deposit rather than a white/clean appearance.
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